Last year, Nike began the “40 Yard Dash Project” which sought to use 3D printing to build optimal footwear for linear speed. This project produced the Nike Vapor Laser Talon, which was worn by seven of the fastest players during the 2013 NFL Combine. The problem with these cleats was they were not built for prolonged use. Continuing to use 3D printing, Nike developed the Vapor Carbon Elite cleat, which became the first cleat durable enough to be worn throughout an entire game. The Vapor Carbon Elite was debuted during Super Bowl XLVIII.
Nike then began its most recent project, the “Shuttle Project”, which sought to build for lateral speed and agility, specifically for the 5-10-5, or shuttle drill. The result, the newest edition to the Nike Vapor line, was the Nike Vapor HyperAgility cleat. Prior to the use of 3D printing, it would take Nike almost three years just to produce one new cleat design. Now, with the use of 3D printing, it takes a few months.
3D printing produces three dimensional objects based off a digital model. By using sequential layers of material during an additive process, a solid object is created. This type of printing has been used in several different types of construction industries for several years but Nike has learned how effective this process is for the development of football cleats. Prior to using 3D printing, Nike would change the design on their screw-in cleats once every three years. The development and testing was the reason for this lengthy change in design. With the use of 3D printing, Nike is able to draw up a design and have it constructed within hours. This allows for speedy testing and quick changes to designs to produce a high performance product.
The revolutionary use of 3D printing for Nike has resulted in the aforementioned Vapor cleat line. What makes these cleats so special is their design. If you have ever worn cleats, you know the pains of screw in cleats and the lack of traction rubber cleats give. Nike’s newest product, the Vapor HyperAgility cleat, was created for maximum deceleration based on the shape and placement of the studs. Unlike the circular screw in cleats athletes have used for years, the studs on Vapor HyperAgility cleats are different shapes and sizes and are placed in areas that receive force on the foot during movement. The special design of this cleat will help players stop and start on a dime so they can burn defenders or play lock down D.
Another key element to this new cleat is the restraint of the foot. Nike has used Flywire throughout the entire cleat to help ensure the foot remains secure during all movements. Unlike some of Nike’s running shoes that use Flywire on the sides of the cleat, the Vapor HyperAgility uses Flywire around the entire cleat by running it under the foot. The optimal placement of studs and the use of Flywire to contain the foot make this cleat a lethal weapon against the shuttle drill and opposing players.
With the use of 3D technology, the Nike Vapor line has continued to push the limits to help improve player movements. Before we know it, NFL players sporting these hi-tech pieces of footwear will be making Madden type moves every game.